CNPHARMALINKProductCompany Exhibitions & Meetings
普通会员

Shanghai JiYi Pharma Equipment Co., Ltd.

Blister Packing Machines,Capsule Deduster Polishing Mach...

Home » Product » JY-300C Full-Auto Hard Capsule Liquid Filling Machine
JY-300C Full-Auto Hard Capsule Liquid Filling Machine
SHOW
Product: Browse times:49JY-300C Full-Auto Hard Capsule Liquid Filling Machine 
Brand: Shanghai JiYi Pharma Equipment Co., Ltd.
Unit price: Negotiable
Min order: 1 unit
Total Supply: 100 unit
Delivery period: Shipment within 60 days from the date of payment by the buyer
Valid until: long term effective
Latest update: 2022-02-07 13:04
  询价
Details
JY-300C Full-Auto Hard Capsule Liquid Filling Machine 
JY-300C硬胶囊填充机

1. Machine Performance Overview

JY-300C Hard Capsule Filling Machine is our company independently developed, designed and produced, which can be completed (solution, suspension, microemulsion) filling equipment in a hard capsule. The ceramic pump is used to add liquid, and the servo motor controls the loading system to ensure the loading difference, accurate measurement, optical fiber detection, no liquid in case of lack of glue and automatic waste kicking function.

The machine adopts stepless variable frequency governor, which is convenient and intuitive to operate. As a new and convenient drug delivery mode and filling concept in the new century, the machine is the latest filling equipment for developing high-end products in pharmaceutical, food, health products and other industries.

1.1 The equipment adopts HMI control system to automatically alarm for lack of capsule and material.

1.2 The capsule feeding machine has a vacuum positioning and separation mechanism to make the capsule loading rate reach more than 99%. Optical fiber automatic detection, identification of missing capsules in upper and lower mold holes.

1.3 High precision ceramic pump and servo motor dosing system are adopted to control the loading difference at about ± 2% and the dose is accurate.

2. Working Principle & Sequence of Operation

1639450243(1)    1639450593(2)

New closed turntable
 

The ten station rotary disc is integrally processed and formed to achieve compact structure, no splicing gap, good sealing, easy disassembly and maintenance. The upper and lower modules move separately (the lower mold makes horizontal expansion movement, and the upper mold makes vertical lifting movement). The fixed support shaft of the upper and lower modules is sealed with oil retaining and dust-proof double lip bone dust ring. It has the advantages of no noise, small volume, small load and high-precision fully enclosed rotary disc. The interior is free of maintenance and repair within three years. [Patent No.: 2015 2 1021530.0].

Station 1

Capsule Separation

 

Station 2

Upper and Lower capsule Mold Separation

 

Station 3

Photoelectric Test Whether The Capsule is Separated Normally

 

Station 4

Filling liquid

 

Station 5

Add Smaller Capsules (Mixed Filling)

 

Station 6

Rejection of Unopened and Damaged Capsule

 

Station 7

Idle

 

Station 8

Capsule Closing

 

Station 9

Finished Capsule Outlet (Connected to Capsule Sealing Machine)

 

Station 10

Upper and Lower Mold Reset

 

 

 

 

 1639708831(3)

 High-precision Ceramic Pump

 

The liquid filling mechanism adopts high-precision ceramic pump and servo motor liquid filling system to control the difference of liquid material loading in the capsule at about ± 2% and measure accurately.

 

1639708857(4)
Seeding Rack

 

The new capsule sowing frame adopts guide rail transmission mechanism, with high operation accuracy and long service life. The closed design prevents the entry of waste capsules and dust, so as to ensure the rapid and orderly sowing of capsules and the accurate direction adjustment of capsules.

 


1639708949(5)1639708974(6)

High Precision Optical Fiber Detection System

Due to its fast reaction speed, optical fiber sensing can realize non-contact detection, with high precision, high resolution and good reliability. The equipment can quickly detect whether the hollow capsules are normally separated in the production process. If there are abnormal and unseparated hollow capsules, the optical fiber system transmits the collected data to the liquid filling station and waste kicking station after detection, and the equipment operates to the liquid filling station, According to the data analysis of the optical fiber detection system, the liquid adding station stops adding liquid, the equipment runs to the waste kicking station, and the abnormal non separated hollow capsules are removed, which ensures the stability of the equipment in the production process.
 

3. Technical Parameter

Production Efficiency

 

300Capsules/minute

 

Filling Material

 

Oil, Solution, Suspension or Paste

 

Number of Die Holes

 

6 Holes

 

Refillable Capsule Size

 

00-4#

Power

 

380V 50Hz 5KW

Weight

 

750KG

Dimension

 

860*960*1800mm

Liquid Loading Accuracy

 

±2%

4. List of Main Electrical Accessories

Name

 

Spec./Model

 

Qty

 

Brand

 

Touch Screen

 

6AV6648-0BC11-3AX0

1

SIEMENS

 

PUC Programmable

 

6ES7/288-1ST30-0AA0

1

SIEMENS

 

Inverter

 

ATV320U15N4C

1

Schneider

 

Intermediate Relay

 

MY2NJ

2

OMRON

 

AC Contactor

 

3TB42

4

SIEMENS

 

Switch Power

 

S-50-24

1

Mingwei

 

Main Motor

 

R37DM90LS4

1

SEW

Servo Motor

 

LXM16DU04M2X

2

YASKAWA

 

Vacuum Pump (Dry)

 

KRX3-P-VB-03

1

ORION

 

Detection Optical Fiber

 

12

Panasonic

 

Ceramic Pump

 

0.2-0.5ML

6

Xinxiang

 

Drive Bearing

 

Bearing series

90

Osaka

 

Indexing Box

 

RU-100DS10

1

Daojin

 

Deduster

 

XLJA series of

1

Self Produce

 

Approximate price:USD11000~15000

Minimum order quantity:1set

Delivery time:45~60days after deposit

Terms of transaction:FOB, CIF

Payment terms:30% Advanced

RFQ