SHOW
Through three years’effort, we successfully developedtemperature Instant Sterilizer, which solves powder & granule material’s sterilization process problems in traditional Chinese medicine, food & healthcare, and so on industries.
WORKING PRINCIPLE
Adopting superheated steam as auxiliary heating media, raising the temperature of air to over180℃ , at the same time, powder and granule material be transported by steam pressure. The sterilizing process is finished in 4 seconds, then through vapor powder separation into cooling zone. After cooling, the material will be separated with air, then discharged.
CONFIGURATION
temperature Instant Sterilizer consists of continuous feeding system, heating sterilization system, vapor & powder separating system, cooling system, continuous discharging system, automatic cleaning system, and automatic controlling system.
EQUIPMENT ADVANTAGE
Simple & instantaneous sterilization process, no residue, the loss rate of effective component is lower than 2%, sterilization indicator- the total number of biological bacteria per gram is less than 300. Due to pressure, temperature and every treatment condition can be freely adjusted, so the sterilization application is very wide, can be applied to various powder & granule material’s sterilization.
STERILIZATION TEST DATA
|
[leaf & roots] |
sterilization treatment condition |
before sterilization treatment |
after sterilization treatment |
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|
|
feeding speed of material |
number of bacteria |
Number of coliform bacteria |
number of bacteria |
Number of coliform bacteria |
|
|
㎏/hr |
cfu/gm |
cfu/g |
cfu/g |
negative |
|
Barley leaf |
50-75 |
7.5×104 |
1.3×102 |
<300 |
negative |
|
Matcha |
60 |
3.0×103 |
5.6×102 |
<300 |
negative |
|
Taiwan jute |
40 |
7.0×104 |
positive |
<300 |
negative |
|
Cereals legumes |
|
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|
rice powder |
100 |
1.0×104 |
negative |
<300 |
negative |
|
Rice Bran |
130 |
1.5×106 |
negative |
<300 |
negative |
|
Soybean |
100 |
1.0×104 |
negative |
<300 |
negative |
|
Mushrooms |
|
||||
|
Hericium erinaceus |
50 |
1.0×104 |
negative |
<300 |
negative |
|
root &vegetable |
|
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|
ginger |
50 |
1.0×103.5 |
positive |
<300 |
negative |
|
Maca |
70 |
9.0×104 |
1.5×10 |
<300 |
negative |
|
seaweed |
|
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|
Ulva lactuca L |
60 |
7.8×103 |
negative |
<300 |
negative |
|
spirulina |
60 |
5.0×104 |
negative |
<300 |
negative |
|
Fish |
|
||||
|
bonito stick powder |
200 |
2.0×104 |
negative |
<300 |
negative |
|
bonito stick granule |
220 |
2.7×105 |
negative |
<300 |
negative |
Specification
|
Main material |
304 SS304 |
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|
*1 Size * 1 |
mm |
3500W×800D×2300H |
|
|
Weight |
kg |
1800 |
|
|
Real consumption |
Power source |
kw |
3 φ ×AC200V×25KW |
|
*2 Steam* 2 |
㎏/hr |
100(0.20MPa)-150(0.30MPa) after cleaning 200 |
|
|
air |
NL/min |
20L |
|
|
cooling water(cooling tower water) |
L/min |
200 |
|
|
Capacity *3 |
material treatment capacity |
㎏/hr |
50-200 |
|
Heating temperature |
℃ |
140-200 |
|
|
Heating time |
sec |
4-8 |
|
|
material’s temperature after cooling |
℃ |
30-40 |
|
|
Auxiliary*4 |
Control cabinet(power source、program editor) 1200W×300D×900H combination |
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|
Control cabinet（touch screen） 500W×200D×400H combination |
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|
Steam*5（provided by user） 900W×900D×1980H solitary |
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|
cooling water*5（provided by user）electric fan:0.2kw、pump：2.2kw |
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*1 Size and weight will be different with different method of feed device and the recycle method. This size is the machine’s size except feed device.
*2 Heating pipe part is class II pressure vessel.
*3 Treatment’s capacity, heating temperature and heating time is different according to different material and physical property.
*4 Control cabinet and touch screen will be installed in the equipment as standard unit. Various standard’s confirmation depends on the reality.
*5 Steam and cooling water are supplied by users.
*6 When the above capacity is 50-150kg/hr, the specification, size and capacity will be ascertained according to different models.
TECHNOLOGY PARAMETER
● Heating sterilization temperature： 180℃
● Sterilization capacity：50-150kg/hr
● Installed power：25kw
● Steam consumption：200kg/hr
● Cooling water consumption：10ton/hr
● Compressed-air consumption：20L/min
● Size：be ascertained according to different models