Shanghai Yuanying Packaging Machinery Co., Ltd.

 Product presentation

1. Introduction of equipment performance
The SJ-7Z-A automatic suppository filling production line has a stable and efficient manufacturing process, filling, freezing, sealing and other production processes to complete the whole process, and the production capacity is 6,000-10,000 grain/hour.Adjustable speed.

1.1 Process flow
It will be rolled into the forming area by the clamping mechanism. The mold will be heated by the preheating mold, the mold, the mold, the blow mold and the bubble forming.

1.2 Filling
And one-time molding suppository for embedded type filling, filling accuracy + / - 2%, filling material barrel has electric heating insulation system, the top is equipped with a uniform mixing machine in order to make drugs, drug by high precision in VAT filling pump into the filling head, a drug through the other end of the cycle to rest after filling material barrel filling again next time.

1.3 Cooling design
The suppository of the whole drainage is entered into the cooling box, and the cooling box is equipped with a cold water unit.

1.4 Shearing
After being cooled, the solid suppository enters the sealing zone: preheating mold (preheating), sealing mould (seal), marking mould (batch number), The triangle knife will be cutting suppository top edge (cutting edge).，hob (top), counting shear.

Product feature
1. High Accuracy of Filling(Patent technology）
With Servo high precision filling system, PLC touch screen control filling volume, filling action, filling volume for servo control, filling precision, convenient, instead of the previous manual adjustment of filling volume. Filling piston by servo motor with stroke rule, easy to observe, stable action, no jitter and splash phenomenon, load online adjustable, high precision and easy to adjust!
The plunger pump body is treated with special technology to make the sealing performance between the filling piston and the pump body better and the infusion dosage more accurate. 

2. Suppository filling equipment(Patent technology）
The plunger pump body is processed by special technology, which makes the sealing performance between the filling piston and the pump body better and the filling dosage more accurate.

3. Circulating cooling system(Patent technology）
The cooling system of this machine adopts the latest circulating water cooling technology, which can solve the phenomenon of slag falling off and easy fracture when the medicine is torn apart. The temperature is adjustable.Exclusive circulation of water cooling system advantages of thick tail edge, tear off residue.

 

4. Combination structure of triangle knife and dot line knife(Patent technology）
Make the both of triangle and the dotted line knives completely coincide, make the bolted shell achieve the easy tear effect.

5. Shearing system(Patent technology）
Instead of the tedious manual adjustment, the shear number can be completed by adjusting parameters of the touch screen, convenient operation, accurate positioning, stable operation and efficiency.

6. Sealing shear preheating(Patent technology）
The cooled solid suppositories enter the sealing area: heating sealing mold (sealing) marking mold (batch number) hob (trimming the top) counting shear.

7. Self draining air storage drum(Patent technology）
After the end of every day, automatic drainage, to ensure that the residual moisture in the gas tank discharged with the gas, clean the residual moisture in the gas tank, no manual operation, automatically discharge of the gas tank retained residual moisture or overnight gas, to ensure that the machine is clean when using.

8. Suppository grading cooling system(Patent technology）
Take step cooling, temperature gradient, to achieve a gradual cooling, history of drug edge without residue.

9.Mixing drum speed control system
Due to the different viscosity of the drug matrix, the fixed stirring effect may not make the drug mix evenly before filling, thus affecting the drug content of the finished product. This tuning function completely solves the problem.

10. PLC Detection function
Through the PLC on-line monitoring function, it can automatically check and alarm the operation fault and synchronously display the fault reason, which is convenient for operators to eliminate the fault timely.

11. The filling part has no hanging wall
Equipment filling pumps’ body with high precision, good sealing effect, smooth inner wall and good stability, from and achieve long-term operation without hanging wall phenomenon.

12. It is easy to operate
It is reasonable design of control station height, simple operation of machine.

Function description 

1.SJ-7Z-A Automatic suppository production line is suitable for the production of suppository in the shape of bullet head and torpedo.

2. The equipment adopts PLC programmable control and man-machine interface operation, easy to operate, convenient to adjust, accurate temperature control, smooth operation.

3. Mould temperature is controlled by temperature sensor and microcomputer control system.

4. The material barrel is made of 316L stainless steel, with proper volume, heat preservation and heating functions, and accurate temperature control.

5. Insert linear perfusion mechanism, accurate positioning, no drop, no wall hanging; Single grain measurement1-3g, filling error ± 2%.

6. Continuous cooling and shaping, after perfusion, the suppository shell can be fully cooled and shaping, to achieve liquid-solid transformation.

7. Continuous tape making, continuous sealing, self-printing of the sealing process batch number; Seal intact, neat appearance.
It is with simple design and convenient operation and maintenance for this machine.








Technical specifications