Zhejiang Fuchang Machinery Co., Ltd.

Automatic Capsule Filling Machine NJP-2500 Series

Overview

Our capsule-filling machine is used to encapsulate product (powder, and pellets) in gelatin capsules.  Empty capsules are loaded into the capsule hopper where they are fed into the magazine.  Capsules initially enter the magazine un-oriented.  From the magazine, the capsules enter the sorting block where they are properly oriented (smaller end on the bottom).  The capsules are then separated by vacuum.  The lower portion of the capsule is filled.  The upper portion of the capsule is inspected to ensure the capsule is separated.  (If the capsule is not separated or is faulty, a pin will dislodge the capsule and the vacuum will remove it from the system.)  The two halves are then joined together.  The finished capsule is discharged to a chute and the station is cleaned with an air blast.

The capsule filler can use all makes of capsules (00#～5# and safety capsule A～E).  Non-separated or improperly inserted capsules will be automatically rejected.  Capsule target fill weight can be adjusted by changing dosing disks.   At the end of a run, only a small quantity of product will be remaining in the hopper.

Features:

1. Machine supplied with HMI, PLC controller. Ready to connect with automatic management computer network.

2. Online monitoring of running state, failure diagnosis display.

3. Empty capsule feeding alarm, auto stop on powder feeding. Guarantee average dosage.

4. Totally enclosed frame rotary table prevents contamination, and is easy to clean.  

5. Filling structure especially designed for easy cleaning.

6. High quality components of driving system provide high precision.

7. Powder homogenizer (Chinese patent) inside powder chamber, ensures even distribution of filling powder, even with bad flowing powder.

8. 85% of lost powder in filling section can be recovered by powder collector (Chinese patent), enabling it to be re-used.

9. Filling structure is easily raised, (Chinese patent) which allows for easy cleaning.

10. Double-sided grooved cam (Chinese Patent), guarantees steady filling and is much longer lasting.

11. OPTION Machine built to comply with European Community directives in terms of safety (CE marking) i.e.:
-Directive Machine 98/37/EC
-Low Voltage Directive 73/23/EEC as amended by 93/68/EEC

Machine complete with:

- 10-station capsule-holder rotary table plate for process

- 6-station powder tamping & filling device ensuring maximum dosing accuracy

- Capsule orienting, placing and separating system

- Capsule placing lock which is convenient for adjustment of the machine

- Powder feeding auto start/stop system with sensor

- Powder homogenizer inside feeding device

- Hoisting powder hopper for easy replacement of size change parts

- Powder feeding screw providing smooth feeding

- Empty capsule feeding alarm

- Powder feeding alarm/auto stop system

- Dosing disk enabling filling dosage changing and provides more stable performance

- Dosage micro adjusting system provides a high accuracy

- Double-sided grooved cam system for more stable running

- Defective capsules rejecting system

- Die hole cleaning system

- Finished product-ejecting system.

- Four protective doors with synthetic glass enabling operator to see the processing condition

- Interlocking protection connected with protective door to avoid machine running while doors are open

- Electronic protection against overload

- Grounding protection for eliminating risk of electric shock to operator

- High quality machine gearmotors

- High quality machine vacuum pump

- High quality cam graduator, provide long lasting and stable performance

- Dust collector for cleaning defective capsules and waste materials

- Powder collector for recycling waste powder

- Machine frame made of stainless steel, mounted on rubber shock pad

- VERIFICATION OF MD COMPLIANCE issued by SGS (CE marking)

- GMP VALIDATION FILE (package including IQ, OQ, PQ)

² Powder tamping & filling part

Powder homogenizer (Chinese patent) inside powder chamber, ensures even distribution of filling powder, even with bad flowing powder.

² Double-side groove inner cam (Chinese patent)

Filling parts adopt double-side groove inner cam, to ensure equal force for filling operation mechanism, improve the filling pressure and dose precision, and increase the service life of machine.

² New designed central turret

Double-lip seal ring for single motion shafts, gives much higher sealing performance than ever before. Simpler mechanical design for easier cleaning.

² Segment cleaning station

The station is cleaned with an air blast before enter next turn.

² Operation box

Model B with text display                         Model C with touch screen

                                                                                                                   Model E with touch-screen tablet computer

TECHNICAL PARAMETER