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Automatic Capsule Filling Machine NJP-820 Series
Overview
Our capsule-filling machine is used to encapsulate product (powder, and pellets) in gelatin capsules. Empty capsules are loaded into the capsule hopper where they are fed into the magazine. Capsules initially enter the magazine un-oriented. From the magazine, the capsules enter the sorting block where they are properly oriented (smaller end on the bottom). The capsules are then separated by vacuum. The lower portion of the capsule is filled. The upper portion of the capsule is inspected to ensure the capsule is separated. (If the capsule is not separated or is faulty, a pin will dislodge the capsule and the vacuum will remove it from the system.) The two halves are then joined together. The finished capsule is discharged to a chute and the station is cleaned with an air blast.
The capsule filler can use all makes of capsules (00#~5# and safety capsule A~E). Non-separated or improperly inserted capsules will be automatically rejected. Capsule target fill weight can be adjusted by changing dosing disks. At the end of a run, only a small quantity of product will be remaining in the hopper.
Features:
1. Machine supplied with HMI, PLC controller. Ready to connect with automatic management computer network.
2. Online monitoring of running state, failure diagnosis display.
3. Empty capsule feeding alarm, auto stop on powder feeding. Guarantee average dosage.
4. Totally enclosed frame rotary table prevents contamination, and is easy to clean.
5. Filling structure especially designed for easy cleaning.
6. High quality components of driving system provide high precision.
7. Powder homogenizer (Chinese patent) inside powder chamber, ensures even distribution of filling powder, even with bad flowing powder.
8. 85% of lost powder in filling section can be recovered by powder collector (Chinese patent), enabling it to be re-used.
9. Filling structure is easily raised, (Chinese patent) which allows for easy cleaning.
10. Double-sided grooved cam (Chinese Patent), guarantees steady filling and is much longer lasting.
11. OPTION Machine built to comply with European Community directives in terms of safety (CE marking) i.e.:
-Directive Machine 98/37/EC
-Low Voltage Directive 73/23/EEC as amended by 93/68/EEC
Machine complete with:
- 10-station capsule-holder rotary table plate for process
- 6-station powder tamping & filling device ensuring maximum dosing accuracy
- Capsule orienting, placing and separating system
- Capsule placing lock which is convenient for adjustment of the machine
- Powder feeding auto start/stop system with sensor.
- Powder homogenizer inside feeding device
- Hoisting powder hopper for easy replacement of size change parts
- Powder feeding screw providing smooth feeding.
- Empty capsule feeding alarm
- Powder feeding alarm/auto stop system
- Dosing disk enabling filling dosage changing and provides more stable performance.
- Dosage micro adjusting system provides a high accuracy.
- Double-sided grooved cam system for more stable running
- Defective capsules rejecting system
- Die hole cleaning system
- Finished product-ejecting system.
- Four protective doors with synthetic glass enabling operator to see the processing condition
- Interlocking protection connected with protective door to avoid machine running while doors are open
- Electronic protection against overload
- Grounding protection for eliminating risk of electric shock to operator
- High quality machine gearmotors
- High quality machine vacuum pump
- High quality cam graduator, provide long lasting and stable performance
- Dust collector for cleaning defective capsules and waste materials
- Powder collector for recycling waste powder
- Machine frame made of stainless steel, mounted on rubber shock pad.
- VERIFICATION OF MD COMPLIANCE issued by SGS (CE marking)
- GMP VALIDATION FILE (package including IQ, OQ, PQ)
² Powder tamping & filling part
Powderhomogenizer (Chinese patent) inside powder chamber, ensures even distribution of filling powder, even with bad flowing powder.
² New designed central turret
Double-lip seal ring for single motion shafts, gives much higher sealing performance than ever before. Simpler mechanical design for easier cleaning.
² Segment cleaning station
The station is cleaned with an air blast before enter next turn.
² Operation box
Model B with text display Model C with touch screen
TECHNICAL PARAMETER
Equipment Model |
NJP-820B/C/E |
|
Technical Parameter |
Machine weight |
800kg |
Overall dimension |
810 ×945× (1930+150) mm |
|
Motor power |
1.92kw + 2.2kw (Dust Collector) |
|
Power supply |
3 phase, AC 380V, 50Hz |
|
Max. Output |
49200capsules/h |
|
Capsule size |
00#~5# and safety capsule A~E |
|
Capsule using rate |
≥ 99.5% |
|
Noise index |
≤ 75dBA |
|
Dosage difference |
≤ ±3% (under more than 300mg dosing and 40~80 mesh after granulation) |
|
Water supply |
Water cycle pump compound water tank, or meet water source |
|
Vacuum degree |
-0.02~-0.06MPa |
|
compressed air (for cleaning station) |
air consumption 3m3/h pressure 0.3~0.4Mpa |
|
Water volume |
250L/hour |
|
Enter pipe inner-diameter |
20mm |
|
Waterspout inner-diameter |
27mm |
|
Working temperature |
21℃ ± 3℃ |
|
Working relative humidity |
40~55% |
|
Exhaust capacity |
270m3/h |
|
Special function |
Pellets, powder mixed, powder collected recycle |
|
Control system |
Model B: Stepless frequency conversion control |
|
Model C: upgraded to PLC control with touch-screen |
||
Model E: upgraded to PLC control, touch-screen tablet computer, be provide with OPC Server, Industrial Ethernet Interface be connected with OPC Client, be realized with FDA CFR211 e-signature and e-recording. |
||
Material |
Spare part contact with medicine adopt superior S.S 304 & GMP compliable material |
|
Criterion |
Comply to GMP completely And model E comply to CGMP & FDA |
KEY COMPONENTS LIST (Model B)
Name |
Specification |
Brand/Manufacturer |
Qty |
Linear Bearing |
KH1026(10×17×26) |
SANTK |
40 |
Linear Bearing |
VKH1228(12×19×28) |
SANTK |
40 |
Linear Bearing |
LBE12UU(12×22×32) |
SANTK |
8 |
Linear Bearing |
LBE20UU(20×32×45) |
SANTK |
8 |
Linear Bearing |
LBE25UU(25×40×58) |
SANTK |
4 |
Needle Bearing |
CF-6 |
Japan Nippon Thompson Co., Ltd. |
10 |
Needle Bearing |
CF-12 |
Japan Nippon Thompson Co., Ltd. |
5 |
Needle Bearing |
CF-18 |
Japan Nippon Thompson Co., Ltd. |
1 |
Man-machine interface |
OP325—A |
Wuxi Xinjie |
1 |
Programmable Controller |
DVP—14ES |
Taiwan DELTA |
1 |
Midget Relay |
RM2S-UL-AC220V RM2S-UL-DC24V |
Japan IDEC |
3 |
Air Switch |
5SY6310-7CC |
Germany SIEMENS |
1 |
Air Switch |
5SY6102-7CC |
Germany SIEMENS. |
2 |
Breaker |
3RV6011 |
Germany SIEMENS |
3 |
AC Contactor |
3TF3010 |
Germany SIEMENS |
2 |
Button |
ZB2BZ101C |
France TE |
5 |
Button |
ZB2BZ102C |
France TE |
1 |
Button |
ZB2BS54C |
France TE |
1 |
Button |
ZB2BA6C |
France TE |
4 |
Button |
ZB2BD2C |
France TE |
1 |
Switch Power |
LRS-50-24 |
Taiwan MEAN WELL |
1 |
Inverter |
VFD007M43B |
Taiwan DELTA |
1 |
Cam Index Box |
RU83DS-06-120-2R-S2 RU83DS-10-150-2R-S2 |
Taiwan SKD |
Each 1 |
Reducer |
R17DRE80M4 |
Germany SEW |
1 |
Vacuum Pump |
SK-0.2A |
Shanghai Yulong |
1 |
KEY COMPONENTS LIST (Model C)
Name |
Specification |
Brand/Manufacturer |
Qty |
Linear Bearing |
KH1026(10×17×26) |
SANTK |
40 |
Linear Bearing |
VKH1228(12×19×28) |
SANTK |
40 |
Linear Bearing |
LBE12UU(12×22×32) |
SANTK |
8 |
Linear Bearing |
LBE20UU(20×32×45) |
SANTK |
8 |
Linear Bearing |
LBE25UU(25×40×58) |
SANTK |
4 |
Needle Bearing |
CF-6 |
Japan Nippon Thompson Co., Ltd. |
10 |
Needle Bearing |
CF-12 |
Japan Nippon Thompson Co., Ltd. |
5 |
Needle Bearing |
CF-18 |
Japan Nippon Thompson Co., Ltd. |
1 |
Man-machine interface |
SMART700 colour |
SIEMENS |
1 |
Programmable Controller |
S7-200 SMART |
Germany SIEMENS |
1 |
Midget Relay |
RM2S-UL-AC220V |
Japan IDEC |
2 |
Air Switch |
5SY6310-7CC |
Germany SIEMENS |
1 |
Air Switch |
5SY6102-7CC |
Germany SIEMENS. |
2 |
Breaker |
3RV6011 |
Germany SIEMENS |
3 |
AC Contactor |
3TF3010 |
Germany SIEMENS |
2 |
Button |
ZB2BZ101C |
France TE |
2 |
Button |
ZB2BZ102C |
France TE |
1 |
Button |
ZB2BS54C |
France TE |
1 |
Button |
ZB2BA6C |
France TE |
1 |
Button |
ZB2BD2C |
France TE |
1 |
Switch Power |
LRS-50-24 |
Taiwan MEAN WELL |
1 |
Inverter |
VFD007M43B |
Taiwan DELTA |
1 |
Cam Index Box |
RU83DS-06-120-2R-S2 RU83DS-10-150-2R-S2 |
Taiwan SKD |
Each 1 |
Reducer |
R17DRE80M4 |
Germany SEW |
1 |
Vacuum Pump |
SK-0.2A |
Shanghai Yulong |
1 |
KEY COMPONENTS LIST (Model E)
Name |
Specification |
Brand/Manufacturer |
Qty |
Linear Bearing |
KH1026(10×17×26) |
SANTK |
40 |
Linear Bearing |
VKH1228(12×19×28) |
SANTK |
40 |
Linear Bearing |
LBE12UU(12×22×32) |
SANTK |
8 |
Linear Bearing |
LBE20UU(20×32×45) |
SANTK |
8 |
Linear Bearing |
LBE25UU(25×40×58) |
SANTK |
4 |
Needle Bearing |
CF-6 |
Japan Nippon Thompson Co., Ltd. |
10 |
Needle Bearing |
CF-12 |
Japan Nippon Thompson Co., Ltd. |
5 |
Needle Bearing |
CF-18 |
Japan Nippon Thompson Co., Ltd. |
1 |
Man-machine interface |
TPC0804 colour |
NetSCADA |
1 |
Programmable Controller |
S7-200 SMART |
Germany SIEMENS |
1 |
Midget Relay |
RM2S-UL-AC220V |
Japan IDEC |
2 |
Air Switch |
5SY6310-7CC |
Germany SIEMENS |
1 |
Air Switch |
5SY6102-7CC |
Germany SIEMENS. |
2 |
Breaker |
3RV6011 |
Germany SIEMENS |
3 |
AC Contactor |
3TF3010 |
Germany SIEMENS |
2 |
Button |
ZB2BZ101C |
France TE |
2 |
Button |
ZB2BZ102C |
France TE |
1 |
Button |
ZB2BS54C |
France TE |
1 |
Button |
ZB2BA6C |
France TE |
1 |
Button |
ZB2BG2C |
France TE |
1 |
Switch Power |
LRS-50-24 |
Taiwan MEAN WELL |
1 |
Inverter |
VFD007M43B |
Taiwan DELTA |
1 |
Cam Index Box |
RU83DS-06-120-2R-S2 RU83DS-10-150-2R-S2 |
Taiwan SKD |
Each 1 |
Reducer |
R17DRE80M4 |
Germany SEW |
1 |
Vacuum Pump |
SK-0.2A |
Shanghai Yulong |
1 |
ACCESSORY EQUIPMENT
1. Powder Collector
2. Dust Collector
3. Water tank for water-ring vacuum pump