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RG2-200C Soft Gelatin Encapsulation Production Line
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RG2-200C Soft Gelatin Encapsulation Production Line
Overview
Our softgel encapsulation production line consist a series of stand-alone equipment, including as follow:
Encapsulation System
Ÿ Main machine
Ÿ Jacketed gelatin storage tank
Ÿ Material storage tank
Ÿ Tumble dryer
Gelatin Melting System
Ÿ Gelatin melting tank
Ÿ Jacketed gelatin storage tank
Ÿ Water Cycle Vacuum Pump
Ÿ Hot water Exchanger
Ÿ Hot Water Cycle Pump
Material Preparation System
Ÿ Material preparation tank
Ÿ Material storage tank
Ÿ Colloid Mill
Drying System
Ÿ Drying tray
Ÿ Drying Tray Dolly
Gelatin Recycling System
Ÿ Gelatin Pulverizer
Ÿ Centrifuger
Inspection System
Ÿ Inspection Table
Features:
1. Adopts big size touch screen, with fault diagnostic function, can store various kinds of operating parameters, reserve network interface.
2. The mould adopts the aviation aluminum alloy, long service life. Optimize design, more mould holes, low net-gelatin rate.
3. Mould pressing adopt pneumatic way, fast and stable.
4. The gelatin sheet drum wheel, gelatin sheet oil system and mould adopt parallel design, high stability. Mould shaft, gelatin drum wheel and pulling shaft adopt independent variable frequency drive motor, easy to adjust, low noise, and smooth operation.
5. The gelatin sheet adopt micro lubrication, and really no clean, improve efficiency, to save money.
6. The gelatin sheet cooling adopt independent professional cold water machine, low energy consumption, high refrigeration efficiency.
7. Spray body lift easily, can stay in any position, reduce labor intensity.
8. Discharge soft capsule by net-hopper, and form in advance by cold wind, make soft capsule molding more beautiful and conveying more reasonable.
9. Material hopper can not only adjust temperature, and mixing with speed adjusting, the more suitable for traditional Chinese medicine suspension liquid.
10. Equipment designed with ergonomic, appropriate human nature, easy operation and reasonable.
Technical Parameter
1. Soft Gelatin Encapsulation Main Machine
|
Model |
RG2-200 |
|
Roller die rated speed |
0～7r/min |
|
Roller die size |
Φ103×200mm |
|
Single piston feeding volume |
0～2ml |
|
Power supply |
380V 50Hz |
|
Total power |
4.75KW |
|
Noise |
＜75dBA |
|
Dimension |
1990×1040×2100mm |
|
Net weight |
1000kg |
|
Remarks |
For volume-production, increase the utilization ratio of gelatin; convey gelatin skin with a plane surface more steady running condition; oil-saving; suitable for volume-production, continually for 24 hour. |
2.
Tumble Dryer
|
|
|
|
Model |
ZL-580A |
|
Rotary cage quantity |
4 sections |
|
Rotary cage speed |
0~30r/min |
|
Power supply |
380V 50HZ |
|
Total power |
4.2KW |
|
Fan capacity |
660m3/h×12 |
|
Fan power |
100W×12 |
|
Dimension |
4050×780×1200mm |
|
Net weight |
800kg |
|
Remarks |
With three fans for each section, total wind power is 660m3/h×12. Shorten shaping time to save cost. 304# S.S mesh plate. |
3.
Jacketed Gelatin Storage Tank
|
|
|
|
Model |
BW-170 |
|
Volume |
170L |
|
Water storage volume |
70L |
|
Power |
220V 2KW |
|
Dimension |
Φ620×1400mm |
|
Net weight |
150kg |
|
Remarks |
Three layer jacket, 304# S.S. |
4.
Material Tank
|
|
|
|
Model |
YL-200 |
|
Volume |
200L |
|
Dimension |
Φ600×1250mm |
|
Net weight |
80kg |
|
Remarks |
304# S.S. |
5.
Gelatin Melting Tank
|
|
|
|
Model |
HJ-450B |
|
Efficiency volume |
450L |
|
Jacket layer hot water volume |
150L |
|
Motor power |
380V 50Hz 2.2KW |
|
Heating power |
220V 9KW |
|
Total power |
11.2KW |
|
Dimension |
Φ1200×2350mm |
|
Net weight |
1100kg |
|
Remarks |
Without flange connection, easy to clean, holistic heat preservation and economy in sources, three feet support, output by air pressure, reduce the height of workshop. 304# S.S. |
6.
Hot Water Exchanger
|
|
|
|
Model |
RJ-300 |
|
Efficiency volume |
300L |
|
Efficiency heating area |
0.8m2 |
|
Dimension |
Φ706×1700mm |
|
Net weight |
250kg |
|
Remarks |
Pipe coil, with jacket and automatic steam valve. 304# S.S. |
7. Water Ring Vacuum Pump
|
|
|
|
Model |
SK-1.2 |
|
Volume flow rate |
1.2m3/min |
|
Total power |
3KW |
|
Vacuum degree |
-0.09MPa |
|
Dimension |
530×220×270mm |
|
Net weight |
40kg |
|
Remark |
Placed gelatin melting workshop, used for vacuum defoaming for gelatin melting and medicine preparing. |
8.
Hot Water ring
|
|
|
|
Model |
CZLR20-110 |
|
Total power |
0.37KW |
|
Dimension |
300×230×420mm |
|
Net weight |
40kg |
|
Remark |
Placed gelatin melting workshop, supply circulating hot water for gelatin melting tank and medicine preparation tank. |
9.
Material Preparation Tank
|
|
|
|
Model |
BPY-450 |
|
Efficiency volume |
450L |
|
Jacket layer hot water volume |
150L |
|
Motor power |
380V 50Hz 1.1KW |
|
Heating power |
220V 6KW |
|
Total power |
10.1KW |
|
Dimension |
Φ1100×2500mm |
|
Net weight |
900kg |
|
Remarks |
Without flange connection, easy to clean, holistic heat preservation and economy in sources, electric heating with electric cabinet, three feet support, air pressure discharge for reducing the height of workshop. |
10.
Colloid Mill
|
|
|
|
Model |
JTM-130 |
|
Processing material fineness |
2~50μm |
|
Output (change for material properties) |
0.5~2t/h |
|
Motor power |
11KW |
|
Motor speed |
2930r/min |
|
Motor voltage |
380V |
|
Rotor diameter |
130mm |
|
Dimensions |
Φ550×465×1168mm |
|
Net weight |
320kg |
